Sensors and Data Acquisition Systems Available to Industry 4.0: An Application Case of how they are used to Automate a Production Line
Marco Ribichini
Dewesoft, Italy
ABSTRACT
By utilizing a thermal imaging camera alongside a data acquisition system, this study focused on optimizing the chocolate spraying process in a prominent ice cream company and streamlining the production line of their products through automation. Through the analysis of collected data and comparison with predetermined benchmarks established during simulated defect scenarios in the production process, significant parameters were identified to form the basis for automated interventions. While emphasizing the necessity of a real time acquisition system for continuous monitoring and control, this research underscores the importance of maintaining optimal production efficiency. The outcomes from implementing algorithms via DewesoftX software enabled the monitoring of various digital outputs, thus facilitating automated rejection of non-conforming products. The ability to measure and contrast current ice cream metrics has enabled automated processes for swift identification and removal of substandard products through a specialised machine on the production line. The overarching goal of these technological advancements is to propel the company towards an Industry 4.0 framework, leveraging advanced sensors, software and robotics integrated into the operational infrastructure. These components facilitate data collection and analysis, fostering a more efficient decision-making and enabling improved automation, predictive maintenance, and self-optimization of production enhancement.
SPEAKER BIOGRAPHY
Marco Ribichini began his working career in the measurement world in 2023 when he joined the Dewesoft family. With a strong passion for management and sales, he decided to pursue a degree in Management Engineering at Sapienza University of Rome, graduating in 2022 with a major in Economics and Management of Technology. After a year working as a project manager in the field of telecommunications, he transitioned to the innovative and dynamic world of measurement to expand his knowledge across various fields of application. His enduring passion for power and energy measurements remains strong. Currently, he serves as Sales and Technical Support Engineer at Dewesoft Italy in the Rome office.